Short Cycle Lamination Line

The Short Cycle Lamination Line is used to laminate raw boards to produce pre-lam boards. The complete line comprising of equipments from board feeder to laminating press to inpection vacuum and stacking. The whole process is to laminate the melamine treated papers on to particle/HDF/MDF boards.

General guidelines of size of plant:

  • Board width (cm): 122 to 183
  • Length (cm): 244 to 366
  • Thickness (mm): 6 to 32

FEATURES :

  • With PLC controls, the function of Short Cycle Laminating Line can be realized and managed successfully;
  • The process of communication between equipment and man are all disposed by the PLC controls, all helping to achieve high reliability and flexibility of production.
  • A central control panel with touch screen, located near the equipment, is used for easy operating and reliable fault diagnosis.
  • Low maintenance cost by using reliable components.

The System comprising of following elements.

  1. One Board stack storing motorised roller table : To receive board stack from forklift and transfer to lift roller table.
  2. One Hydraulically Operated Scissor lift with motorised roller top slide: To receive board stack from roller table and to feed the board feeder by lifting up.
  3. One Board Feeder: To feed board one by one to the board cleaning machine.
  4. One Board cleaning machine: To clean the boards.
    (4A) One Dust sucker and collector: To Suck and collect the dust and waste particles scrubbed from the board surface.
    (4B) One Board storing motorised roller table : To store clean raw the boards
  5. One Board dropping mechanism: To drop the board on tray conveyor above the manually laid paper.
  6. One Double shelves paper storing racks: To store the papers of two varieties and for manual dropping on the tray conveyor conveniently.
  7. one tray conveyor: Tray conveyor to feed the board in the press above the heating platen.
    One Board vacuum lifter : To Lift and shift the board from press to board storing table.
  8. One short cycle hydraulic press of the following specification:
    • Type: Down stroke, double action.
    • Body: Window type fabricated structure.
    • Stroke:300 mm.
    • Daylight:Single.
    • Daylight Gap: 300mm.
    • Ram: Hard chrome plated.
    • Dry Cycle Time : Total time for closing and opening 10 second.
    • Pressure Dwell:Adjustable from 30 to 120 seconds.
    • Platen: Two, suitable with provision for steam heating or thermic fluid heating.
    • Power Pack: Complete with elect. Motor, hyd. Pumps, hyd. Controls,
    • pressure indicator, temp. Indicator, oil reservoir and pipe connection.
  9. One Board stack storing motorised roller table : To receive board stack from forklift and transfer to lift roller table.
  10. One Hydraulically Operated Scissor lift with motorised roller top slide: To receive board stack from roller table and to feed the board feeder by lifting up.
  11. One Board Feeder: To feed board one by one to the board cleaning machine.
  12. One Board cleaning machine: To clean the boards.
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