SHUTTERING PLYWOOD HANDLING SYSTEM
SHUTTERING PLYWOOD HANDLING SYSTEM
The System and Vacuum hoist suitable to handle 8 ft. X 4 ft. forming stacks with S.S. Mould plates and caul plates.The system will be suitable to assess on your 25 daylight press having daylight pitch of 160 mm. The system will be suitable to assess from 4 feet side opening of the press.
The System include the following elements.
Few Customers Using Our System
- Amazon Woods Yamunanagar
- Sunrise Panels Yamunanagr
- Regal Plywood Visakhapatnam
- Balaji Woods Bareily
- Neelgiri Plywood Yamunanagar
- Mehta Wood Yamunanagar
- Ganesh Timber Hapur
- Aayush Industries Lucknow
Two – Mechanically operated Wheeled - CAGE
One For holding uncured forming stacks size 8' x 4’ of 25 shelves and One for holding cured Forming stacks.Each shelve furnished with slide-rolls for smooth movements of forming stacks to & fro. Each shelves provided with individual side guide rollers with bearing to minimize friction and enhance aligned Loading & Unloading. The cage-shelves matching with the geometry of press daylights. Both cages installed on Wheeled trolley with drive system moving on common tracks.
ONE - Hydraulically operated PUSHER-PULLER
For simultaneously pulling out cured stacks of all daylights and simultaneously pushing in uncured stacks in all daylights for the transfer to & fro between the Cage & Press. Dual speed provision for smooth start-stop to avoid vibration. This helps to avoid disturbance in raw assembly stacks. The grabbing of carrier plates while pulling operated pneumatically.The Stationing of Pusher-Puller at proper position is controlled by limit-switches.The Sliding-Beam of Pusher-Puller-Arm is sturdy and with machined slide-surfaces.The rigid Arm-Carriage is furnished with heavy m.s. rollers having heavy-duty bearingsfor durability against repeat-cycles.
TWO - Hydraulically operated ELEVATOR-LIFT:
The new design of the lift instead of scissors operating on pivots, The lift top sliding vertically and guided by rollers on dual beam structure on either side. Vertical movement carried out through Twin hydraulic cylinders Operating Synchronized and guided on rollers with bearings which gives long life maintenance free operations of the lift.The Lift elevator lowering and raising affected by limit switches to ensure proper stationing. The lift elevator raising & lowering speed at 90mm./second. The Lift top-surface furnished with two motorised Twin Chain Conveyors. One Conveyor to pull out the forming stacks one by one from the Cage and to transfer over to Your Breaking-Table. Another one conveyor for transferring the forming stacks from Your Assembly-Table to the Cage-shelves one by one.
TWO - Stack-Forming TABLES:
Each furnished with motorised Twin belt conveyor on the table- top One Table to take over the cured stacks from the Elevator-Lift (Lift Stationed at Table- level) Another Table to transfer uncured forming stacks from the Assembly-table to the lift-top (lift stationed at table level).
ONE - POWER PACK :
To Operate the above Equipments. Two motors & two Pumps for elevator lift. One motor & One pump for hydraulic pusher arm. Complete with necessary controls, overload safety provision, oil reservoir & pipe connections but without hyd. oil.
ONE - Electric Panel /Control-Box :
With push-button stations for commanding the operations of the System. Provided with indicating lamps and necessary interlocks for safety.
ONE - Vacuum Lift-Hoist:
| Capacity | 150 kg. |
|---|---|
| Suitable for | 1450 X 2700 mm x 4mm steel plate. |
| Horizontal Travel | 6000 mm (travelling speed) 180mm/sec. |
| Horizontal Travel Drive | Electro-mechanical with V.F.D for soft make brake. The Carriage- Carrier made robust to withstand arduous duty in repeated cycles. |
| Vertical movement | On vertical structure with roller guides operated hydraulically or pneumatically or electro-mechanically. |
| Horizontal movement | On Specially manufactured heavy roller with PU Tyres & guided by Horizontal rollers with Bearing. |
| Operation | By P.L.C and push button controls |
| Vacuum Cup | 8 nos. Universal swivel type with replaceable seal ring. |
| Electric Panel | With plc circuit and Necessary control to operate the unit. |
| Vacuum Cycle Operation | The vacuum cycle operation in auto and manual mode. |
| Safety | Provision of holding the board for One minute in case of power failure. Safety bars for emergency cut off in horizontal movement. |
| No. Of Stations | Four (assembly---parking in centre----breaking—finish board) |
